Led Spot

Project context

For Physionary, I designed a custom LED spotlight that combined technical functionality with practical usability. The aim was to create a lighting solution that worked seamlessly with Physionary’s optical lenses while also being durable for outdoor use.

Approach

Using the IPO design process, I began by researching the requirements for optical compatibility, thermal performance, and weather resistance. Through CAD modeling and thermal simulations, I developed a design where the internal LED could be adjusted to different heights, ensuring optimal alignment with various optical lenses.

Tools & Techniques

• IPO design process

• CAD design & thermal simulations

• 3D printing for functional concept models

• Waterproofing and structural design considerations

Outcome

Reflection

The final design was a waterproof LED spotlight, adjustable for multiple optical configurations. To validate the concept, I produced and presented two 3D-printed prototypes that demonstrated both the internal adjustability and the robust exterior design.

This project strengthened my technical design skills, particularly in combining optical, thermal, and mechanical requirements into one product. I learned to apply simulations effectively in the design process and gained valuable experience in creating functional prototypes that communicate both concept and feasibility.

Gallery

A visual impression of the project.